Latest News from Axium

Established Knowledge Drives Success In Challenging Cleaning Environments

Leading food and beverage manufacturers are facing increasing pressure to eliminate the risks of product contamination. With stricter hygienic controls required, the key to success is the rigorous and effective cleaning of the process line itself. Clean-In-Place (CIP) systems are universally recognised as the most effecti ve solution for maintaining dependable, consistently repeatable results.

Responding to demand for a more versatile approach, Axium Process have launched an adaptive Mobile CIP System for all industry sectors, offering a cost-effective and compact plug-and-play solution in place of traditional fixed-in-place methods.

The new CIP package is a highly versatile and easy-to-maintain clean-in-place solution, designed with mobility and hygiene at the forefront of its design. Fully customisable with options ranging from manual to automatic, the system can be adapted to include an integrated control unit via a panel-mounted touchscreen HMI and PLC. With remote monitoring and ongoing technical support available if required, the system can be programmed to record historic data, accessible on site by an operator, or remotely by one of Axium’s own engineers.

Developed with decades of hands-on experience across multiple process applications, Axium’s new Mobile CIP System offers an advanced alternative for sanitary maintenance.

Elham HarveyEstablished Knowledge Drives Success In Challenging Cleaning Environments
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Plant-Based Product Potential Soars With The Help Of Membrane Filtration Technology

As consumer demand increases for plant-based products and proteins, manufacturers are turning their attention to tried-and-true technology in hope of unearthing new discoveries for financial growth and company expansion. Many manufacturers are turning to crossflow membrane filtration in search of answers.

Able to provide high-quality protein yields without the risk of altering the macromolecules’ structure, crossflow membrane filtration provides a way to separate desired molecules, like protein, from the undesired molecules. Using membrane filtration avoids the loss of functional and nutritional properties, as opposed to other processes such as acid-leaching or thermal treatments. Research indicates membrane filtration can achieve a protein retention rate of up to 97%.

Axium Process has been helping such companies on the road to success.

“This is not new technology,” said Jamie George, Projects & Business Development Director at Axium Process, “this is a trusted technology applied in new ways. For over 20 years we’ve helped market-leading manufacturers achieve results. The premise is the same, but the execution is a different matter entirely; we have the knowledge and experience to know where things diverge, and what to do when that happens.”

“At Axium, we tailor our solutions to customers’ specific needs, whether it’s maximising pea protein isolate for plant-based burgers or extracting soy protein for shakes.”

For companies looking to create plant-based products, membrane filtration can provide a cost-effective solution within a small footprint, helping maximise production output and efficiency. By embracing the automation of membrane filtration, companies can focus on product development and market demands, confident that their production line is up to the task.

For further information please contact:

Jamie George on 01792 883882 or jamie.george@axiumprocess.com

Leanne MorrisPlant-Based Product Potential Soars With The Help Of Membrane Filtration Technology
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Fast-Track Hire Filtration Service

The decision to invest valuable CAPEX into untested High Value Equipment carries risks and fears that are typically a step too far for most companies and individuals. Will the equipment work? Is it the right solution? Will it ultimately be a waste of company funds? These are all questions that stop CAPEX purchases in their tracks on a regular basis.

Filtration specialists Axium Process now have the answer to these questions, with the launch of a membrane separation rental service developed specifically to bypass traditional concerns and provide a fast-track solution.

Click here for more information.

Leanne MorrisFast-Track Hire Filtration Service
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Leading Metal Packaging Manufacturers Choose Axium Pure Screen Filters

The Pure Screen 316L Stainless Steel Filter manufactured by Axium Process has been selected by leading metal packaging manufacturers by virtue of its ability to reliably filter and recirculate wash water. The filters provide an essential barrier from contamination, such as metal fragments and other impurities accumulated during can manufacturing.  Used during the rinse and wash stage of can production, the Pure Screen Filters ensure water security with environmental benefits and operational savings by recycling the cleaning water for further duties.

Robust and precision manufactured, the wedge wire filter is preferred by industry leaders for its effectiveness and longevity even at high flow rates, offering significant savings against more traditional disposable filtration techniques.

Ideal for backflushing applications and Clean-in-Place (CIP) processes, as well as ‘duty and standby’ arrangements, the Axium Pure Screen Filter offers fast, tool-free filter element change, reducing downtime for cleaning and maintenance.   The full range of element options are completely interchangeable, bringing flexibility to production lines handling multiple products.

Axium Process specialises in Hygienic Engineering, with outstanding expertise in Filtration and Membrane Separation Technology

Click here for more information on our wedge wire screens.

Leanne MorrisLeading Metal Packaging Manufacturers Choose Axium Pure Screen Filters
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NYU Water Research Centre in Abu Dhabi using Axium Process Pilot Plants for innovative research program

NYU Abu Dhabi (NYUAD) is a leading research university having an international presence with a comprehensive science academy at its core.  It supports innovative research and graduate education programs that explore the frontiers of knowledge in powerful and interdisciplinary ways vital to global challenges.

NYUAD recently commissioned filtration specialists, Axium Process to develop, manufacture and supply a range of bespoke membrane filtration and Ion exchange pilot systems suitable for detailed investigations over a wide range of industrial, environmental, and process-based applications. Manufactured in 316L stainless steel, Axium’s membrane systems are designed to support the development of innovative solutions via education, training, and comprehensive research into Microfiltration, Ultrafiltration, Nanofiltration and Reverse Osmosis technology. The equipment accommodates multiple commercial scale membrane options, including hollow fibre, tubular, spiral and ceramic variations.

Now successfully installed and commissioned at the NYU Water Research Centre in Abu Dhabi, the sophisticated data collection software supplied with each plant has been fully optimised by Axium’s commissioning team to enable accurate and detailed representation of the practical separation/concentration limits achievable against a representative feed stream sample.

Axium Process specialises in membrane filtration technology and manufacture technically advanced bespoke pilot systems that benefit from over two decades of practical filtration expertise.  Axium’s pilot equipment is typically used for applications such as clarification, removal of suspended solids, purification, removal of salts and ions, dairy fractionation, cell recovery, extract filtration, and the separation of microplastics from liquid feed streams.

Click here for more information on membrane filtration systems!

Leanne MorrisNYU Water Research Centre in Abu Dhabi using Axium Process Pilot Plants for innovative research program
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Research Holds The Key To More Efficient Crossflow Membrane Filtration

As the increasing use of crossflow membrane filtration becomes ever more beneficial to manufacturing companies, Axium Process actively encourage end users to investigate further the wide range of filtration options available for their applications.

The filtration specialist says that tailored research involving pilot trials can result in a more efficient solution that optimises separation performance and productivity.

Derek Davies, Business Development Director at Axium Process, said: “Crossflow membrane technology is used in almost every industry and has many advantages. However, identifying the ideal membrane and operating conditions is key to success. There are four levels of filtration with many variables to consider, including factors such as media type, temperature, pressure, and the pH range of the environment.

“Research can help end users make the right decision and will result in a customised solution more tailored to their needs. The research involves pilot plant trials that more closely replicate real-life conditions and detailed performance analysis that helps identify optimal parameters, with the most effective membrane.”

Axium Process operates independently of membrane manufacturers and can carry out pilot trials at its test facility in Swansea or at end users’ premises. The trials help eliminate uncertainty and operational issues by accurately predicting separation performance, process viability, system design parameters and operational costs.

The company’s highly experienced team have the skills to design and manufacture crossflow membrane filtration solutions for a wide variety of applications which meet international regulations and recognised hygienic standards.

Elham HarveyResearch Holds The Key To More Efficient Crossflow Membrane Filtration
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Axium Thrives Under Pressure

 Complex regulations and compliance requirements for high pressure pipework are driving demand for specialist services from hygienic fabricators, says Axium Process.

The company reports that a growing number of manufacturers are turning to its team to help them modify, maintain and commission high pressure pipework. The nature of this work, and associated risks, means it must comply with Pressure Equipment Regulations (PER), be carried out by tradesmen with appropriate qualifications, and will often be subject to third-party inspections and approvals.

Sean Crowley, Technical Services Manager at Axium, explained: “During remedial work, we may find that existing processes don’t comply with current PER or hygienic engineering standards. These regulations cover a vast range of requirements, such as the compatibility of the materials used to prevent potential corrosion issues, weld procedures and qualifications, to name just a few.

“This means that appropriate risk and technical assessments must be carried out to control, authorise and manage any proposed changes. The welding procedures that follow should relate specifically to the type of joint, material, and specification of the job in hand, which is why the engineer responsible is legally required to have the correct qualifications.

“As there are so many factors to consider, companies are now recognising the importance of partnering with specialist fabricators with the required expertise, qualifications and experience to ensure full compliance.”

Axium Process specialises in high-quality hygienic pipework fabrications in non-ferrous material.  Welders and weld procedures are  approved to ASME IX, BS EN ISO 9606-1 and BS EN 15614-1.

Elham HarveyAxium Thrives Under Pressure
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Pick & Mix Filter Options

Axium Process is offering manufacturers a unique ‘pick and mix’ liquid filtration solution ensuring consistent product quality and minimal downtime.

The company has developed a universal stainless steel filter housing which can be used with three distinct filter screens.  Each screen has specialist capabilities making them suitable for multiple applications across industries including pharmaceutical, food, beverage, dairy, confectionery and chemical.

The universal housing is fixed in-place, but the element can be rapidly switched to change filtration levels or to install another type of screen.

The three screen options include Axium’s wedge-wire filter screen, a sintered mesh screen, and a basic perforated filter screen.  The comprehensive range covers the separation of particulates, fibres, flakes and glass shard protection, as well as offering a wide choice of filtration levels between 5µm and 6,000µm.

Axium’s wedge wire-screen is widely used for powder dispersing applications and where product consistency and smoothness are essential. It enables solids and particles such as grits and seeds to be separated, while simultaneously breaking down and dispersing agglomerates.

The sintered mesh screen is used in mains water, pharmaceutical, food and beverage applications to remove suspended solids, micro-flakes, hair and fibres; it can also prevent glass contamination. The company’s perforated tube screen is designed for general purpose filtration at high or low temperatures, separating larger particles from liquid streams.

Derek Davies, Business Development Director at Axium Process, said: “In response to our customers’ changing needs, we have continued to evolve our filters to provide a comprehensive range of options for almost every application.

The pick and mix solutions can result in significant cost savings for manufacturers with variable filtration requirements as they only need to purchase and install one filter body. They can then choose any filter screen option from Axium’s comprehensive range.

Whether a customer requires high-security filtration or a consistently smooth filtered product, the interchangeable screens and wide range of filtration levels cover a vast array of applications and multiple filtration requirements in a single installation.”

Axium’s stainless steel filters are simple and easy to maintain and have built-in safety features to protect the operator. All elements can be safely removed for cleaning without specialist tooling, ensuring a rapid return to service without unnecessary downtime.

For Further information: Filter Ranges

Elham HarveyPick & Mix Filter Options
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Demand Grows For Improved Water Treatment Systems

Stringent discharge rules for trade effluents are fuelling enquiries into the benefits of the latest wastewater processing technology, says Axium Process. The filtration specialist has seen a rise in demand for customised membrane systems as environmental responsibility, operational costs, and discharge limitations put increasing pressure on companies to find improved solutions for trade effluents.

Derek Davies, Business Development Director at Axium Process, said “A growing number of industrial companies need to balance their discharge consent against increased levels of production and spikes in output linked to manufacturing processes.  Failure to do so can result in hefty fines, snap inspections, and reputational damage.

“Even similar industries have very different filtration requirements, so the ideal solution is a purpose-designed treatment process for each application. To identify and optimise the best solution, our engineers first conduct investigative pilot trials on the feed material either at our test facility in Swansea or the manufacturer’s premises. The trial results will clearly identify the main requirements for the project and associated benefits.”

Advances in effluent processing techniques mean that crossflow membrane filtration can filter raw effluent and recover high quality water. It allows highly customised solutions to be developed that can meet ambitious sustainability goals.  As it is a physical process no chemicals are required to separate suspended or dissolved materials.  The technology has the potential to significantly reduce effluent disposal costs while recovering up to 95 per cent clean reusable water.

Water recycling systems from Axium Process can be used in almost any industry, including pharmaceutical, food, drink, textiles, chemical and automotive.  They can also be used to complement other waste treatment processes such as anaerobic digestion.

For Further Information: Water Recycling Systems

Elham HarveyDemand Grows For Improved Water Treatment Systems
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