Latest News from Axium

In today’s manufacturing landscape, water supply limitations, an increase in water charges, and stringent environmental regulations are pressing concerns for industries worldwide. These challenges are driving the adoption of sustainable practices, including exploration into new, more environmentally friendly wastewater treatment solutions.

With water shortage fears growing across the UK, companies are re-examining their production processes with a view to reduce the waste of this valuable global resource.

“Without a rapid, effective treatment option, liquid effluent can become a costly issue to tackle,” says Jamie George, Projects & Business Development Director at Axium Process.

While effluent composition varies with the industry, it is usually composed of microplastics, fats, oils, grease and many other unsavoury particulates. Membrane filtration is able to selectively separate these suspended solids, leaving behind high-quality water that is immediately available for reuse in upstream or downstream processes.

Eliminating the need for damaging chemical flocculants, membrane filtration reduces the risk of damage to our rivers and waterways and could potentially reveal the presence of valuable materials that would otherwise be destroyed using alternative methods.

Jamie George states “Initial pilot trials on the feed material are carried out, either at our Swansea test facility, or at the manufacturer’s premises. These are instrumental in how we identify and adjust process parameters for optimal filtration results.”

Able to provide a reliable, cost-effective solution to reducing discharge volumes with the potential to recovering up to 90% of wastewater, membrane filtration is a tried-and-true solution for water recovery needs. Plants can be constructed in a variety of set-ups, from containerised units to small, compact systems that can be moved to other areas as needed and can also be designed with future expansion in mind.

Axium’s extensive expertise allows for the design and manufacture of crossflow membrane filtration solutions tailored for diverse applications, all while adhering to international regulations and maintaining the highest of hygienic standards.

Key benefits include:

• Reduced Downtime:  Increase operational efficiency by minimising plant down-time for filter inspection
• Real-Time Observation:  See particulate build-up at a glance. The integrated sight-glass allows for continuous monitoring, ensuring optimal filtration efficiency at all times.
• No Loss of Containment: Compared to traditional filter inspection methods, operators can assess the job without exposure to process fluids, or particulate release into the surrounding area.

The Visi-Screen 100 Housing is compatible with Axium’s wide range of filter elements which are suitable for a multitude of industries.

Contact us today to discover how this innovative solution can enhance your filtration operations.

Leading food and beverage manufacturers are facing increasing pressure to eliminate the risks of product contamination. With stricter hygienic controls required, the key to success is the rigorous and effective cleaning of the process line itself. Clean-In-Place (CIP) systems are universally recognised as the most effecti ve solution for maintaining dependable, consistently repeatable results.

Responding to demand for a more versatile approach, Axium Process have launched an adaptive Mobile CIP System for all industry sectors, offering a cost-effective and compact plug-and-play solution in place of traditional fixed-in-place methods.

The new CIP package is a highly versatile and easy-to-maintain clean-in-place solution, designed with mobility and hygiene at the forefront of its design. Fully customisable with options ranging from manual to automatic, the system can be adapted to include an integrated control unit via a panel-mounted touchscreen HMI and PLC. With remote monitoring and ongoing technical support available if required, the system can be programmed to record historic data, accessible on site by an operator, or remotely by one of Axium’s own engineers.

Developed with decades of hands-on experience across multiple process applications, Axium’s new Mobile CIP System offers an advanced alternative for sanitary maintenance.

As consumer demand increases for plant-based products and proteins, manufacturers are turning their attention to tried-and-true technology in hope of unearthing new discoveries for financial growth and company expansion. Many manufacturers are turning to crossflow membrane filtration in search of answers.

Able to provide high-quality protein yields without the risk of altering the macromolecules’ structure, crossflow membrane filtration provides a way to separate desired molecules, like protein, from the undesired molecules. Using membrane filtration avoids the loss of functional and nutritional properties, as opposed to other processes such as acid-leaching or thermal treatments. Research indicates membrane filtration can achieve a protein retention rate of up to 97%.

Axium Process has been helping such companies on the road to success.

“This is not new technology,” said Jamie George, Projects & Business Development Director at Axium Process, “this is a trusted technology applied in new ways. For over 20 years we’ve helped market-leading manufacturers achieve results. The premise is the same, but the execution is a different matter entirely; we have the knowledge and experience to know where things diverge, and what to do when that happens.”

“At Axium, we tailor our solutions to customers’ specific needs, whether it’s maximising pea protein isolate for plant-based burgers or extracting soy protein for shakes.”

For companies looking to create plant-based products, membrane filtration can provide a cost-effective solution within a small footprint, helping maximise production output and efficiency. By embracing the automation of membrane filtration, companies can focus on product development and market demands, confident that their production line is up to the task.

For further information please contact:

Jamie George on 01792 883882 or jamie.george@axiumprocess.com

The decision to invest valuable CAPEX into untested High Value Equipment carries risks and fears that are typically a step too far for most companies and individuals. Will the equipment work? Is it the right solution? Will it ultimately be a waste of company funds? These are all questions that stop CAPEX purchases in their tracks on a regular basis.

Filtration specialists Axium Process now have the answer to these questions, with the launch of a membrane separation rental service developed specifically to bypass traditional concerns and provide a fast-track solution.

Click here for more information.

The Pure Screen 316L Stainless Steel Filter manufactured by Axium Process has been selected by leading metal packaging manufacturers by virtue of its ability to reliably filter and recirculate wash water. The filters provide an essential barrier from contamination, such as metal fragments and other impurities accumulated during can manufacturing.  Used during the rinse and wash stage of can production, the Pure Screen Filters ensure water security with environmental benefits and operational savings by recycling the cleaning water for further duties.

Robust and precision manufactured, the wedge wire filter is preferred by industry leaders for its effectiveness and longevity even at high flow rates, offering significant savings against more traditional disposable filtration techniques.

Ideal for backflushing applications and Clean-in-Place (CIP) processes, as well as ‘duty and standby’ arrangements, the Axium Pure Screen Filter offers fast, tool-free filter element change, reducing downtime for cleaning and maintenance.   The full range of element options are completely interchangeable, bringing flexibility to production lines handling multiple products.

Axium Process specialises in Hygienic Engineering, with outstanding expertise in Filtration and Membrane Separation Technology

Click here for more information on our wedge wire screens.

We’re celebrating our 20th anniversary

Learn more about our journey, here.

NYU Abu Dhabi (NYUAD) is a leading research university having an international presence with a comprehensive science academy at its core.  It supports innovative research and graduate education programs that explore the frontiers of knowledge in powerful and interdisciplinary ways vital to global challenges.

NYUAD recently commissioned filtration specialists, Axium Process to develop, manufacture and supply a range of bespoke membrane filtration and Ion exchange pilot systems suitable for detailed investigations over a wide range of industrial, environmental, and process-based applications. Manufactured in 316L stainless steel, Axium’s membrane systems are designed to support the development of innovative solutions via education, training, and comprehensive research into Microfiltration, Ultrafiltration, Nanofiltration and Reverse Osmosis technology. The equipment accommodates multiple commercial scale membrane options, including hollow fibre, tubular, spiral and ceramic variations.

Now successfully installed and commissioned at the NYU Water Research Centre in Abu Dhabi, the sophisticated data collection software supplied with each plant has been fully optimised by Axium’s commissioning team to enable accurate and detailed representation of the practical separation/concentration limits achievable against a representative feed stream sample.

Axium Process specialises in membrane filtration technology and manufacture technically advanced bespoke pilot systems that benefit from over two decades of practical filtration expertise.  Axium’s pilot equipment is typically used for applications such as clarification, removal of suspended solids, purification, removal of salts and ions, dairy fractionation, cell recovery, extract filtration, and the separation of microplastics from liquid feed streams.

Click here for more information on membrane filtration systems!

As the increasing use of crossflow membrane filtration becomes ever more beneficial to manufacturing companies, Axium Process actively encourage end users to investigate further the wide range of filtration options available for their applications.

The filtration specialist says that tailored research involving pilot trials can result in a more efficient solution that optimises separation performance and productivity.

Derek Davies, Business Development Director at Axium Process, said: “Crossflow membrane technology is used in almost every industry and has many advantages. However, identifying the ideal membrane and operating conditions is key to success. There are four levels of filtration with many variables to consider, including factors such as media type, temperature, pressure, and the pH range of the environment.

“Research can help end users make the right decision and will result in a customised solution more tailored to their needs. The research involves pilot plant trials that more closely replicate real-life conditions and detailed performance analysis that helps identify optimal parameters, with the most effective membrane.”

Axium Process operates independently of membrane manufacturers and can carry out pilot trials at its test facility in Swansea or at end users’ premises. The trials help eliminate uncertainty and operational issues by accurately predicting separation performance, process viability, system design parameters and operational costs.

The company’s highly experienced team have the skills to design and manufacture crossflow membrane filtration solutions for a wide variety of applications which meet international regulations and recognised hygienic standards.

 Complex regulations and compliance requirements for high pressure pipework are driving demand for specialist services from hygienic fabricators, says Axium Process.

The company reports that a growing number of manufacturers are turning to its team to help them modify, maintain and commission high pressure pipework. The nature of this work, and associated risks, means it must comply with Pressure Equipment Regulations (PER), be carried out by tradesmen with appropriate qualifications, and will often be subject to third-party inspections and approvals.

Sean Crowley, Technical Services Manager at Axium, explained: “During remedial work, we may find that existing processes don’t comply with current PER or hygienic engineering standards. These regulations cover a vast range of requirements, such as the compatibility of the materials used to prevent potential corrosion issues, weld procedures and qualifications, to name just a few.

“This means that appropriate risk and technical assessments must be carried out to control, authorise and manage any proposed changes. The welding procedures that follow should relate specifically to the type of joint, material, and specification of the job in hand, which is why the engineer responsible is legally required to have the correct qualifications.

“As there are so many factors to consider, companies are now recognising the importance of partnering with specialist fabricators with the required expertise, qualifications and experience to ensure full compliance.”

Axium Process specialises in high-quality hygienic pipework fabrications in non-ferrous material.  Welders and weld procedures are  approved to ASME IX, BS EN ISO 9606-1 and BS EN 15614-1.